Biotechnology

Bioprocess Technology's engineering is embodied in a wide range of systems developed to meet the most demanding technical challenges in today's industry.

Each project represents a unique solution, where mechanical precision and control intelligence converge to optimize production on an industrial scale. Below are some of the systems and equipment designed specifically for cutting-edge projects in the biotechnology sector:

1000L Horizontal Reactor

Reactors of unusual configuration, made of stainless steel. Includes control panel for monitoring and data acquisition. The auxiliary skid facilitates access to all valves, pumps and other elements required for the operation of the equipment.

A horizontal reactor made entirely of 304 stainless steel with a working capacity of 1000 liters is detailed.

300L Bioreactor

Range of bioreactors/fermenters with volumes greater than 150 L and equal to 300 L, made of stainless steel. It includes a control panel for control and data acquisition, and an auxiliary skid where all the valves, pumps and other elements required for the operation of the equipment are mounted.

The project for a 300L Bioreactor made entirely of stainless steel is detailed. Includes “in situ” sterilization system.

50L Bioreactor

Range of bioreactors/fermenters with volumes from 10 L to 50 L, made of stainless steel. Includes control panel for control and data acquisition. The compact auxiliary skid mounts all the valves, pumps and other elements required for the operation of the equipment.

The project for a bioreactor made entirely of stainless steel, with a working capacity of 50 liters, with an “in situ” sterilization system, is detailed.

25L Bioreactor

Fermenter made entirely of stainless steel with a working capacity of 25 liters with an “in situ” sterilization system. It allows very precise control of growth parameters.

BioBentch Twin

A range that integrates two bioreactors of the same or different volume on the same structure.

The bioreactors must belong to the BioBench Range and are controlled from the same control panel and screens.

The project of a BioBench Twin composed of 2 bioreactors of 5L and 15L total, made of borosilicate, is detailed.

Advanced Solutions in Bioprocess Engineering

We specialize in the design and manufacture of critical systems for the global biotechnology industry. As strategic suppliers to the most cutting-edge technology centres and pharmaceutical companies, we maintain a privileged view of the constant evolution of the sector, which allows us to anticipate the needs of a market in permanent transformation.

Our differential value lies in human capital: a team of professionals in continuous training, dedicated to integrating the most disruptive innovations into each technical solution. This commitment to advanced learning allows us to develop highly complex equipment that precisely meets the demands for efficiency, safety, and integrity required by modern biotechnology.

Comprehensive Scope of Services: Bioprocessing Cycle Management

Bioprocess efficiency transcends the management of the culture medium and gas exchange during fermentation. A robust system requires a seamless integration of the critical post-cultivation stages: product harvesting, inactivation of biological residues, and rigorous cleaning and sterilization processes of each component (CIP/SIP).

At Bioprocess Technology, we understand that performance optimization depends on establishing precise control measures from the start.

This comprehensive view facilitates the subsequent phases of enrichment, purification and final formulation. Therefore, our technical capacity covers all critical stages of the value chain:

Preparation and Storage

Advanced systems for managing culture media and raw materials.

Sterility Control

Continuous sterilization solutions and high-security aseptic filtration.

Waste Management and Safety

Biological inactivation systems and waste treatment in compliance with environmental and biosafety regulations.

Processing and Formulation

Specialized units for product transfer, formulation, and final product preparation.

Our know-how in preparation systems, clean utilities and product processing, added to our consolidated track record as designers and manufacturers, positions us as the ideal strategic partner to develop customized and scalable solutions that respond to the most complex challenges of today’s biotechnology industry.

Consolidated Track Record and International Regulatory Rigor

With more than 20 years of experience in the design and construction of equipment for critical industrial sectors, at Bioprocess Technology we have consolidated a track record of success installing and certifying systems both nationally and internationally.

Our engineering has been a fundamental part of industrial production for two decades, constantly evolving to overcome the technical challenges of each era and guaranteeing optimal resistance to the most severe operating conditions, such as environments with high corrosion, ATEX atmospheres, high pressures and extreme thermal regimes. This versatility allows us to ensure the integrity of the equipment and the safety of the processes in any industrial scenario, adapting precisely to the specific requirements of each project.

The excellence of our plants and processing systems lies in strict compliance with the most demanding global standards, designing entirely under GMP and ASME BPE regulations, as well as following the hygienic design recommendations of ISPE and EHEDG. All our systems are meticulously tested and qualified to guarantee their immediate operability and long-term reliability. From initial conception and technical design to SAT after-sales service, including the redesign and optimization of existing assets, we cover the entire project life cycle. Our comprehensive approach not only seeks the delivery of high-quality equipment, but the continuous improvement of the productive capacity and efficiency of our customers’ processes.

+20 years

More than 20 years of experience in the design and construction of equipment for critical industrial sectors.

Usual auxiliary equipment to cover Service Needs:

CIP Trolley

Auxiliary equipment to cover service needs.

CIP trolley is detailed, designed and manufactured by BIOPROCESS TECHNOLOGY. The mobile system allows the cleaning and recovery of cleaning solutions. Designed to easily move/install/uninstall between different bioreactors.

CIP Vessel

Auxiliary equipment to cover service needs.

Automatic system for CIP / SIP processes composed of two tanks with an approximate capacity of 1000L for preparation and recovery of cleaning solutions.

Oil-free air compressorgegf

Auxiliary equipment to cover service needs.

A compressed air generation and distribution system, 870 L/min, is detailed.

Chiller

Auxiliary equipment to cover service needs.

A liquid cooler with scroll and semi-hermetic compressor is detailed.

Boiler

Auxiliary equipment to cover service needs.

An Industrial Boiler with a production capacity of 1250 Kg/v/h is detailed.

Electric steam generator

Auxiliary equipment to cover service needs.

An electric steam generator for the generation and distribution of clean steam is detailed.